Efficient Polyhydroxyalkanoates Production from a Waste-Activated Sludge Alkaline Fermentation Liquid by Activated Sludge Submitted to the Aerobic Feeding and Discharge Process

It was reported in our previous publication that the accumulation of short-chain fatty acids (SCFA) was significantly enhanced when waste-activated sludge (WAS) was anaerobically fermented at pH 10.0 (Yuan, et al., Environ. Sci. Technol. 2006, 40, 2025−2029). In this paper, the production of polyhydroxyalkanoate (PHA) by activated sludge with an aerobic feeding and discharge (AFD) process was investigated by the use of WAS alkaline fermentation liquid as the carbon source. It was observed that compared with other PHA synthesis processes reported in the literature, the AFD process showed the highest PHA production. The PHA content in sludge reached 72.9% when activated sludge was submitted to the AFD process. This was the highest PHA content obtained so far by activated sludge using wastes as the renewable carbon source. Although nitrogen and phosphorus were released into the WAS alkaline fermentation liquid, their presence did not affect PHA synthesis, which indicates that it is unnecessary to remove the released nitrogen and phosphorus, and the fermentation liquid can be used directly for PHA production. The accumulated PHA was mainly composed of 3-hydroxybutyrate (3HB) (73.5 mmol C%), 3-hydroxyvalerate (3HV) (24.3 mmol C%), and 3-hydroxy-2-methylvalerate (3H2MV) (2.2 mmol C%). Further investigation showed that SCFA rather than protein and carbohydrate in the alkaline fermentation liquid made the main contribution to PHA production. The PHA produced from WAS alkaline fermentation liquid had a molecular weight of 8.5 × 10⁵ Da and a melting point of 101.4 °C. Analysis using the 16S rRNA gene clone library revealed that γ-Proteobacteria, α-Proteobacteria, and β-Proteobacteria were the dominant microorganisms in the PHA production system.