Studying the flow-induced alignment
of anisotropic liquid crystalline
materials is of major importance in the 3D printing of advanced architectures.
However, in situ characterization and quantitative measurements of
local orientations during the 3D printing process are challenging.
Here, we report a microfluidic strategy integrated with polarized
optical microscopy (POM) to perform the in situ characterization of
the alignment of cellulose nanocrystals (CNCs) under the shear-flow
condition of the 3D printer’s nozzle in the direct ink writing
process. To quantify the alignment, we exploited birefringence measurements
under white and monochromatic light. We show that the flow-induced
birefringence patterns are significantly influenced by the initial
structure of the aqueous CNC suspensions. Depending on the CNC concentration
and sonication treatment, various structures can form in the CNC suspensions,
such as isotropic, chiral nematic (cholesteric), and nematic (gel-like)
structures. In the chiral nematic phase, in particular, the shear
flow in the microfluidic capillary has a distinct effect on the alignment
of the CNC particles. Our experimental results, complemented by hydrodynamic
simulations, reveal that at high flow rates (Er ≈ 1000), individual
CNC particles align with the flow exhibiting a weak chiral structure.
In contrast, at lower flow rates (Er ≈ 241), they display the
double-twisted cylinder structure. Understanding the flow effect on
the alignment of the chiral liquid crystal can pave the way to designing
3D printed architectures with internal chirality for advanced mechanical
and smart photonic applications.